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PREDICTIVE MAINTENANCE TECHNOLOGIES

3 day(s) | 2.10 CEUs

REGISTRATION FEE: Member: $1,195 | Non-member: $1,545

 

Ineffective maintenance management costs U.S. industry an estimated $60 billion yearly! Even more disturbing is the impact that ineffective maintenance has on a company’s ability to produce cost-effective, quality products.

Course Schedule

No courses currently scheduled. If you are interested in information on availability, contact IIE Director of Continuing Education and Program Development Larry Aft, P.E., (770) 349-1130.

Overview:

Predictive maintenance (PdM) programs are formed to eliminate unnecessary maintenance, improve quality and increase capacity. Most predictive maintenance programs use vibration monitoring as the key component. To be successful, a comprehensive program must include other monitoring and diagnostic techniques. During this five-day course, you will determine which predictive technologies to use and how to apply them in an effective predictive maintenance program.

Topic Highlights:

  • Predictive Maintenance as an asset management strategy
  • Predictive Technologies
  • Predictive Maintenance Plan
  • Resources and Action Planning

What You Will Learn:

  • Explain the role of a predictive maintenance (PdM) plan in an effective asset management strategy
  • Describe the theory, application and safety considerations of 5 PdM technologies
    o Vibration Analysis
    o Thermography
    o Tribology (oil analysis)
    o Ultrasonics
    o Motor circuit analysis
  • Explain the importance of operator care (visual inspection) as a component of a PdM program
  • Discuss the value of process parameters and Operating Dynamics Analysis™
  • Map machine dynamics and failure modes
  • Review methods to set up and manage an effective PdM program
  • Build a business case for your PdM program

Course Content

  • Vibration Analysis
    • Concepts
    • Application and Tools
    • Safety Precautions
    • Case Study
  • Thermography
    • Concepts
    • Application and Tools
    • Safety Precautions
    • Case Study
  • Tribology (oil analysis)
    • Concepts
    • Application and Tools
    • Safety Precautions and Sampling Tips
    • Case Study
  • Ultrasonic
    • Concepts
    • Application and Tools
    • Safety Precaustions
    • Case Study
  • Motor Circuit Analysis
  • Operator Care/Visual Inspection
  • Operating Dynamics AnalysisTM
  • Predictive Program Ground Rules
  • Establishing a PdM Program
  • Program Concerns
  • Six Keys a Successful PdM Program
  • Data Analysis
  • Data Trending
  • Economics of PdM
  • PdM Business Case
  • ROI Discussion
  • Resource LIsting and Discussion
  • Q&A and Advanced Topics
  • Action Plan Report-out

Corporate Training

This course is available as a corporate training program and can be customized to meet your company’s needs. For more information, contact IIE Director of Continuing Education and Program Development Larry Aft, P.E., (770) 349-1130.

Class cancellation:  IIE reserves the right to cancel a class up to 15 business days prior to the scheduled start date.