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Learn how to map the process flow and identify the activities that add value from the customer's perspective. You will learn how to structure your organization to support and continuously improve a lean process. Individuals who successfully pass IIE’s Lean Green Belt Exam will be awarded the Lean Green Belt. This online course is the equivalent of three days of classroom training.
Overview:
This three-day equivalent course provides an in-depth understanding of lean enterprise principles and how to apply them within your organization. Your lean journey begins with a series of interactive simulations that demonstrate how each lean concept is applied and its impact on the process. Mapping the process flow and identifying the activities that add value from the customer's perspective is the cornerstone of this class. The class is then given a scenario and the students simulate the conversion from traditional to lean in a practical hands-on environment. The course also provides a structure for how to manage a lean process for continuous improvement. Participants will learn how to structure their organizations to support and continuously improve a lean process. Participants will also fully understand how to implement 5S within their plants and how to begin reducing setup time using the SMED process.
Topic Highlights:
- 5S and muda
- Point of use
- Pull
- SMED
- Value-added
| - Value stream mapping
- SMED
- 7 Wastes
- Visual Workplace
|
What You Will Learn:
Upon completion of this course, you will be able to:
- Create and improve a lean process
- Implement 5S to develop a safe, clean working environment
- Map the process flow and identify activities that add value
- Reduce setup time using the SMED process
Course Content
- Flow: Establishing one-piece flow across the value-adding activities
- Point-Of-Use: Using workplace organization and equipment setup reduction techniques to enable flow by having all equipment and materials readily accessible
- Pull: Providing a method for continuously replenishing materials as they are consumed by customer demand
- Built-in Quality: Continuously improving each step of the production process to eliminate variation and to pursue the goal of perfect product and process quality
- Build to Demand: Learn to produce only to actual customer demand
- Exam
Online Details
The On-Demand course is divided into seven units. Each unit will include from 30 or more of recorded material (audio and video).
- Unit 1: Lean Enterprise
- Unit 2: Value and Value Stream
- Unit 3: Eliminate Waste
- Unit 4: 5S and Lean
- Unit 5: More Value Stream Mapping, Standard Work
- Unit 6: Takt Time, SMED/SUS, POU, Push vs Pull, Future State Mapping
- Unit 7: Implementation
After completing the course materials you will have the option to take the online Lean Green Belt Exam. The exam is included in the course fee. Participants who pass the exam (70% or higher) will receive the IIE Lean Green Belt Certificate.
To learn more about this format click here.
Instructor
Paul Odomirok
Paul Odomirok has been involved in several careers from academia to corporate leadership to consulting. He taught mathematics and computer science at all levels from preschool to post-doctoral. Later, he worked for NCR as a senior programmer analyst before being promoted to management positions. He left to pursue a consulting career in the areas of leadership, team development, strategy, structure and systems and organization performance. Over the past 10 years, he has worked with more than 30 companies on more than 50 different performance improvement projects and programs. Both his bachelor's and graduate degrees are in mathematics, which he uses today to teach Six Sigma black belt, lean manufacturing principles using statistics and other data analysis methods and approaches. He has been involved in research with Bell Labs for technical team design and served on a Harvard research team on the Events and Motivation Study
Requirements
- Users of On Demand Seminars must have an established Internet connection.
- Access to content is only available for six (6) months. Access will expire six (6) months from the date of purchase.
On Demand Viewing Tips
How to Access
After you have registered for the course you will be e-mailed a receipt for your purchase. At the bottom of that receipt will be the link to the login page. Alternatively, you can reach the login page by clicking the "My Account" link at the top of the training website (www.iietrainingcenter.org). Login with your user name and password you setup during the registration process and you will see a list of the online courses you have purchased with their expiration dates. Click the "Select" link next to the course you wish to view. You will then be taken to a page with links to the Units. Simply click the "Launch" button next to the Unit you wish to view.